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level of water efficiency of each manufacturing process. It is safe to drink water out of stainless steel (SS) bottles as they don’t contain any chemicals & won’t cause any health risks. Neck Size: 38mm & 46mm. We will be more than happy to share with you. customized manufacturing, and have supplied products to famous brands throughout the world. Main products include vacuum insulated water bottles, thermos bottles and other stainless steel bottles. A wide variety of stainless steel water bottle making machines options are available to you, such as new. Send us an email or submit an online message. 12oz/18oz/22oz/32oz/40oz/64oz Double Wall Stainless Steel Flask Vacuum Insulated Water Bottle If you want to get more videos of vacuum insulated stainless steel container manufacturing, just contact us. On the contrary, if the bottle gets hot, there is a problem with vacuum insulation. All the videos in this article were took in 2010. A water leaching and sintering process was successfully developed for the manufacturing of 316L samples with a porosity of 70 vol.%. Repeated reuse – Even though energy consumption and carbon print is large, if you use your reusable stainless steel bottle at least 500 times, you would have surpassed the plastic water bottle, in terms of sustainability, making it the best choice for the planet. 1.5 Necking: Use a machine to squeeze the upside of the bottle to be a bottle neck. Through the interaction of current and electrolyte to improve the micro-geometry of the metal surface, reduce the surface roughness of the metal, so as to achieve the purpose of bright and smooth surface of the stainless steel bottle. The Bottle. Even though they’re open to their customers about what they use for their stainless steel water bottles, but I can’t find where do Klean Kanteen buy the materials for their stainless steel … Brief description: Stainless steel arrives at the factory in the form of pines and sheets –> Produce outer bottle and inner bottle –> Assembly and welding –> Vacuuming –> Decorating. Print the pattern design and logo on the bottle with various techniques – screen printing, thermal transfer printing, water transfer printing, laser etching and so on. Assemble the bottom to the bottle by pressing machine. Our supports team will have feedback for you within 1 working day! Assemble the inner bottle and the outer bottle together by pressing machine. The answer is this: by using foam or vacuum packing. This project is divided into three main tasks: (1) collecting data for plastic, reusable plastic, and reusable stainless steel water bottles, (2) comparing the water demanded in the manufacturing process of each bottle, and (3) There must be no obvious drawing, scratching, black wire and pits. This allows us to deliver high-quality and high-performance products fit to the needs of customers. Yes! We produce a wide variety of stylish Hydro Flask, Stainless Steel … -From the blast furnace, the iron is poured into a converter. We focus on developing and manufacturing high quality vacuum insulated water bottles, flasks, tumblers, coffee mugs, coffee pots, coffee jugs, beer pints, growlers, food jars and other insulated containers that aim at keeping liquids hot or cold for long hours. SUS304 is corrosion resistance, heat resistance, low temperature strength and good mechanical properties. What we see as one heavy-duty container is actually a container within a container, with either foam or a vacuum between the inside wall of the outer co… A metal water bottle is made by: The processing of inner shell and outer shell is similar. KingStar has an all stainless steel cap option as well. Being one of the Single Wall Stainless Steel Water Bottle Manufacturers, we deliver quality products that fit our customers’ requirements. Ensure smoothness, no bumps or solder joints. Unlike bottles, most of the caps of vacuum insulated stainless steel water bottles are usually made of plastic. The bigger question has been how does it do that? From start to finish, It was fascinating to see the step-by-step transformation from a stainless steel sheet to a finished water bottle … Check whether inner bottle and outer bottle were well welded. To read more about stainless steel water bottle powder coating process, please check another article: Insulated Stainless Steel Bottle Manufacturing – Powder Coating Process. Welding the bottom cap and with an attachment of Getter Vacuum process inside the vacuum machine around 4 hours to create vacuum insulated layer between the double walls stainless steel Vacuum Test (measure the stainless steel vacuum flask is good quality or faulty on vacuum insulation) 100% The vacuum structure can block the heat transfer, thus preventing heat convection and achieve the effect of insulation. Now our production line is more artificial intelligent, more automated, cleaner and better organized. 1.3 Separating: If using water expansion process to form outer bottle, then separating process is a must. 1.7 Cleaning: Removes lubricating oil and dust during molding.1.8 Inspection, 2.1 Pipe cutting: Cut raw material – stainless steel pipe – to the appropriate length.2.2 Expansion. SS material is known for safe at any temperature & resistance to chemical leaching. Many people are curious and want to know how vacuum insulated water bottles are made. First, stainless steel pipe is put on the water expansion machine. Find here Stainless Steel Water Bottle, SS Bottle manufacturers, suppliers & exporters in India. They're built to last, which means they follow a different process than the one used to create plastic water bottles. We are the top quality stainless steel vacuum insulated water bottle / tumbler / mug / cup / flask OEM manufacturer factory in China with R&D and sales support from concept design, tooling development, mass production to final shipment for global private brand customers, © 2014 - 2020 Ecoway Houseware Limited With this process, the structure of the stainless steel material changes and the blade becomes hard. We have rich experience of OEM manufacturing, i.e. Water Expansion: Stainless steel pipes are raw material for this method. The inner bottle can be formed by any of these two methods. The shiny wall can reflect the radiation of hot water. It is not good to show the latest product equipment on internet due to well-known reason. Cutting stainless steel tube; Shape forming with water swelling ( or deep drawing forming) Cutting into 2 pieces; Mouth forming with threads; Matching and welding the mouth of stainless steel flask (the out wall and inner wall join together then do Laser welding) Welding … Sales of single-use, pre-filled plastic water bottles have increased almost every single year for more than a decade. Here we will show you the manufacturing process of vacuum insulated stainless steel water bottles step by step in detail to help you understand. In 2011, greater than US$11 billion was spent on bottled water products in the United States alone. Manufacturing Process of Vacuum Insulated Stainless Steel Bottles, vacuum insulated stainless steel water bottles, stainless steel water bottle powder coating process, Insulated Stainless Steel Bottle Manufacturing – Powder Coating Process, vacuum insulated stainless steel container manufacturing. In order to mold the metal into the shape of a cup, the steel has to be pounded and pressed. Posted by Tradeindia user (13-10-2020) Intense heat is applied rigorously for a period of 8 to 12 hours during this step. Make the bottle ready for external coating / decorating. After being cooled, the blade is heated again at 180℃. Water Expansion: Stainless steel pipes are raw material for this method. In this process, carbamide was used as a space-forming agent and was completely removed from the green compacts by water leaching at room temperature without slumping or distortion of the compacts. Clean the bottle and dry it. Polish the surface of outer bottle to ensure it is smooth and bottle mouth is smooth and bright. inner bottle and outer bottle assembly process video. Along with this, these are acknowledged amid our customers for. We always looking for and chasing GOOD REPUTATION for every customer. Vacuum Insulated Stainless Steel Water Bottle Industry Standard, The Main Mechanical Equipment for the Production of Vacuum Flasks, Adhesion Fastness Test of Spray Painting Layer and Powder Coating Layer on Stainless Steel Water Bottle Surface, How to Purchase Custom Color Water Bottles, Notice on Arrangement of Chinese New Year 2021, KingStar Conducts Internal Training to Strengthen Quality and Service Awareness, Design Process of Injection Mold for Custom Water Bottle Lid, KingStar Announces Cancellation of Global Exhibit Plan for First Half of 2020, Notice of Holiday Arrangement for Chinese New Year in 2020, The Dazzling Star of the 126th Canton Fair – KingStar. Weld the inner bottle and outer bottle together to prepare for vacuum insulation. After liquid foam, the outer cap is formed. Stretch: Stainless steel sheets are raw material for this method. It can be made from plastic or primarily from stainless steel. Water expansion is more popular. Manufacturing Process Powered by state-of-the-art facility and technology, POSCO operates a totally computerized, end-to-end full automatic production system. SUS304 using temperature: -196 to 800 °C. Here are the six most important steps in the manufacturing process of a stainless steel product: 1) Melting and Casting The raw materials that constitute a stainless steel item are placed together and melted in a giant electric furnace. 2 The stainless steel is made into two bottle shapes, one bigger than the other, and the bigger one becomes the outer … Metal water bottles are usually made from aluminum or stainless steel. Wayne Brothers Process Integration Group installed all the Process and Utility Piping for a New Bottle Water production line, consisting of 304 and 316 stainless steel tubing, plus schedule 10 and 40 stainless steel pipe. Shape forming with water swelling ( or deep drawing forming) depends on the design requirement, Matching and welding the mouth of stainless steel vacuum flask (the out wall and inner wall join together then do Laser welding), Welding the bottom cap and with an attachment of Getter, Vacuum process inside the vacuum machinery around 4 hours to create vacuum insulated layer between the double walls stainless steel, Vacuum Insulation Test (measure the stainless steel bottle tumbler is good quality or faulty on vacuum insulation) 100%, Electrolysis for the inside of the stainless steel vacuum insulated flask (it can clean the dirty to have nice surface, also create a layer on the inner surface to have good corrosion prevention), Polishing the surface of outer wall of the stainless steel insulated flask, Assembly with caps, cleaning, inspection, packaging, Keeps ice cold 24 hours up hot 12 hours up.

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